Welker Engineering Pte. Ltd. Product Catalog 2002
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Odorization System
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OdorEyes Gas Odorant Monitor-Transmitter
Status indicators and photoelectric commands
The operational status of the instrument is indicated by the row of colored lights behind a window in the explosion proof housing. Operator commands for calibration and alarm levels are made by shining a flashlight on a photosensor behind the window while shadowing adjacent photosensors with the fingers. This feature greatly reduces the need for opening the housing.

Microcomputer electronics
The monitor is controlled by an internal microcomputer. This microcomputer provides advanced features such as interpretation of the sensor signal for optimum accuracy, user programming of alarm levels, maximum automation of user calibration and frequent diagnostics to detect, correct and report malfunctions. .In accordance with standard convention, a persistent malfunction is reported as zero voltage in the analog output. User setting and key operational data are stored in nonvolatile memory to survive power interruptions. The electronics are robust and self-reliant as appropriate for an unattended installation. For instance, a watchdog timer circuit monitors activity of the microcomputer and resets the unit if a failure is indicated. A power-fail circuit provides a safe power-down sequence and subsequent restart.

Sensor replacement and calibration
The microcomputer continually compensates for aging in the sensor’s response. Under standard operating conditions replacement of the mercaptan sensor should be made every 3-6 months to maintain optimum operating efficiency. Actual lifetime varies according to individual usage. Sensor replacement takes about five minutes. A calibration is performed at that time. This involves connecting source of ‘span’ gas having a mercaptan concentration of 20lbs/MMscf for about six minutes and entering commands with a flashlight. To ensure optimum accuracy, the unit should be recalibrated every three months. Calibration gas generator kits are available from OdorEyes technologies. Although usually calibrated on tertiary butyl mercaptan, the instrument responds identically to other commonly used mercaptan odorants.

Systems built to order
Fixed and portable OdorEyes systems are built to order, therefore the standard specifications presented here are subject to variation. Special programming is available in the instrument unit.
Specification: OdorEyes™ Gas Odorant Monitor-Transmitter
Measurement response and sensor characteristics:
Span: 0.25 to 2.0 pounds per million standard cubic feet of gas.
Sensitivity: Identical response (lbs/MMscf) to any commonly used mercaptan odorants in gaseous methane, propane or butane.
Cross sensitivity: ±3%. Repeatability: ±1%. Drift (at low end): ±3%
Sensor life: 3 to 6 months expected, depends on sample interval.
Interval between samples: Factory-set at 30 minutes, can be changed with a flashlight by user.
Calibration interval: Recommended every 3 to 6 months.
Electrical connections:
Made inside explosion proof housing to separate plug-in terminal blocks for
power input and signal outputs, routed through ¾ inch FNPT conduit fitting (1/2 inch FNPT reducer provided.
Power required:
24 volts DC nominal, 15 to 28 VDC acceptable.
Approximate power consumption: varies from 4.8 to 14.2 W during sample cycle, average 7.1watts over 30 minute cycle.
Atmospheric exhaust connection:
¼ inch FNPT at sensor chamber. Connect to stack or provide discharge fitting.
Environmental and electrical safety:
Explosionproof, Class 1, Division 1, Groups B, C and D
Operating temperature range:
Continuous -40° to 104°F
Intermittent -40° to 131°F
Storage temperature range: -67° to 257°F
Sensor storage temperature range: 32° to 68°F
Operating relative humidity range: 10% to 90%
Electrical Outputs:
4-20mA DC linear signal: 250 ohms maximum receiver resistance to power supply common ground.
Concentration alarm signals; Factory set at 1 lb/MMscf for high “warning” alarm and 0.5 lb MMscf fo low “danger” alarm, can be changed with flashlight by user. Open collector npn transistor to common ground, diode clamped to positive power supply to handle inductive spikes, maximum load 500mA suitable for driving optically isolated solid-state relay.
Digital communication: RS-485 twisted pair, MODBUS® protocol.
Sample flow regulator
Inlet pressure range 20 to 200 psig. Included output pressure gauge.
Inlet Connection: Compression fitting for ¼ inch O.D. Stainless Steel tubing. Achieves nominal 0.5 cfh by applying regulated pressure of 10 psig to a calibrated flow restrictor that discharges to virtually zero psig at solenoid valve leading to sensor chamber.
Air supply required
¼ inch FNPT at front of solenoid valve. Small pump, 0.5 cfh, ambient temperature, pressure slightly above atmospheric, 10% to 90% relative humidity, blocked during gas sample periods. Check valve recommended to
block gas in event of over pressure. Flame arrestor fitting required if pump is in explosion proof enclosure. Enclosure breather fitting required. Charcoal filter recommended if air in pump enclosure may contain significant levels of mercaptan, hydrogen sulfide or organic vapors

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