Odorization System |
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OdorEyes
Gas Odorant Monitor-Transmitter
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Status indicators
and photoelectric commands
The operational status of the instrument is indicated
by the row of colored lights behind a window in the
explosion proof housing. Operator commands for calibration
and alarm levels are made by shining a flashlight
on a photosensor behind the window while shadowing
adjacent photosensors with the fingers. This feature
greatly reduces the need for opening the housing.
Microcomputer electronics
The monitor is controlled by an internal microcomputer.
This microcomputer provides advanced features such
as interpretation of the sensor signal for optimum
accuracy, user programming of alarm levels, maximum
automation of user calibration and frequent diagnostics
to detect, correct and report malfunctions. .In accordance
with standard convention, a persistent malfunction
is reported as zero voltage in the analog output.
User setting and key operational data are stored in
nonvolatile memory to survive power interruptions.
The electronics are robust and self-reliant as appropriate
for an unattended installation. For instance, a watchdog
timer circuit monitors activity of the microcomputer
and resets the unit if a failure is indicated. A power-fail
circuit provides a safe power-down sequence and subsequent
restart.
Sensor replacement and calibration
The microcomputer continually compensates for aging
in the sensor’s response. Under standard operating
conditions replacement of the mercaptan sensor should
be made every 3-6 months to maintain optimum operating
efficiency. Actual lifetime varies according to individual
usage. Sensor replacement takes about five minutes.
A calibration is performed at that time. This involves
connecting source of ‘span’ gas having a mercaptan
concentration of 20lbs/MMscf for about six minutes
and entering commands with a flashlight. To ensure
optimum accuracy, the unit should be recalibrated
every three months. Calibration gas generator kits
are available from OdorEyes technologies. Although
usually calibrated on tertiary butyl mercaptan, the
instrument responds identically to other commonly
used mercaptan odorants.
Systems built to order
Fixed and portable OdorEyes systems are built to order,
therefore the standard specifications presented here
are subject to variation. Special programming is available
in the instrument unit.
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Specification:
OdorEyes Gas Odorant Monitor-Transmitter
Measurement response
and sensor characteristics:
Span: 0.25 to 2.0 pounds per million standard
cubic feet of gas.
Sensitivity: Identical response (lbs/MMscf) to
any commonly used mercaptan odorants in gaseous methane,
propane or butane.
Cross sensitivity: ±3%. Repeatability:
±1%. Drift (at low end): ±3%
Sensor life: 3 to 6 months expected, depends
on sample interval.
Interval between samples: Factory-set at 30 minutes,
can be changed with a flashlight by user.
Calibration interval: Recommended every 3 to
6 months.
Electrical connections:
Made inside explosion proof housing to separate plug-in
terminal blocks for
power input and signal outputs, routed through ¾
inch FNPT conduit fitting (1/2 inch FNPT reducer provided.
Power required:
24 volts DC nominal, 15 to 28 VDC acceptable.
Approximate power consumption: varies from 4.8
to 14.2 W during sample cycle, average 7.1watts over
30 minute cycle.
Atmospheric exhaust connection:
¼ inch FNPT at sensor chamber. Connect to stack
or provide discharge fitting.
Environmental and electrical safety:
Explosionproof, Class 1, Division 1, Groups B, C and
D
Operating temperature range:
Continuous -40° to 104°F
Intermittent -40° to 131°F
Storage temperature range: -67° to 257°F
Sensor storage temperature range: 32° to
68°F
Operating relative humidity range: 10% to 90% |
Electrical Outputs:
4-20mA DC linear signal: 250 ohms maximum receiver
resistance to power supply common ground.
Concentration alarm signals; Factory set at 1
lb/MMscf for high “warning” alarm and 0.5 lb MMscf fo
low “danger” alarm, can be changed with flashlight by
user. Open collector npn transistor to common ground,
diode clamped to positive power supply to handle inductive
spikes, maximum load 500mA suitable for driving optically
isolated solid-state relay.
Digital communication: RS-485 twisted pair, MODBUS®
protocol.
Sample flow regulator
Inlet pressure range 20 to 200 psig. Included output
pressure gauge.
Inlet Connection: Compression fitting for ¼
inch O.D. Stainless Steel tubing. Achieves nominal 0.5
cfh by applying regulated pressure of 10 psig to a calibrated
flow restrictor that discharges to virtually zero psig
at solenoid valve leading to sensor chamber.
Air supply required
¼ inch FNPT at front of solenoid valve. Small
pump, 0.5 cfh, ambient temperature, pressure slightly
above atmospheric, 10% to 90% relative humidity, blocked
during gas sample periods. Check valve recommended to
block gas in event of over pressure. Flame arrestor
fitting required if pump is in explosion proof enclosure.
Enclosure breather fitting required. Charcoal filter
recommended if air in pump enclosure may contain significant
levels of mercaptan, hydrogen sulfide or organic vapors |
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Copyright 2007 Welker Engineering Company Pte Ltd.
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