Welker Engineering Pte. Ltd. Product Catalog 2002
Control ValvesGas ProductsInstrument Regulators/Filters and Filter dryersLight Liquid Samplers
CylindersCrude Oil SamplersInjection SystemsMiscellaneous
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Control Valves
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Welker JET® Control Valves

 

In 1958. R.H. Welker designed the first rubber plug type control valve to meet the demands of the gas industry for a quiet, versatile control valve. The many refinements and improvements made since that time have been incorporated into the current line of WELKER JET Control Valves.

The basic design consists of a rubber plug which is expanded by a hydraulically operated piston and cylinder system. As the hydraulic force on the plug increases. It expands radially until it seals against the inside of a fixed liner. Hydraulic pressure is provided by a pneumatically operated diaphragm motor.

Advantages of this design include:
MINIMUM NOISE -- The flow path through the WELKER JET Control Valve is a streamlined, high recovery design (see graph). Turbulence is greatly reduced, allowing a noise reduction of 10 to 30 dbA over other types of control valves.

QUICK RESPONSE -- The hydraulic linkage between the diaphragm motor and control valve allows instant response to instrument pressure changes. The virtually frictionless hydraulic system eliminates the need for a positioner.

POSITIVE SHUT-OFF -- The large, flexible sealing area will achieve a positive bubble tight shut-off, even around weld slag and other large particles.

INFINITE RANGEABILITY -- Precise regulation is possible over 100% of the control valve's range, from full flow down to no flow. The 8-inch WELKER JET Control Valve is as accurate at low flow conditions as the 1-inch model. This control valve cannot be oversized.

SIMPLIFIED MAINTENANCE - The Top Entry WELKER JET Control Valve is designed so that routine maintenance can be performed without opening the hydraulic system.

WELKER JET Control Valves are available either as Flanged. Insert, or Top Entry Styles. Applications include flow control and pressure control. WELKER JET Control Valves may also be used in monitor regulator applications.
 

HIGH RECOVERY is a term which refers to a design characteristic of a control valve. It relates directly to the kinetic energy present in a flowing stream of gas. A high recovery design is one which wastes little kinetic energy. High recovery, therefore, means high energy recovery.

In a conventional control valve, the flowing stream is forced through a path requiring abrupt changes in direction. These changes cause the flowing stream to impinge directly on the walls of the valve in some areas while causing vortex turbulence to form in others. The result is energy robbing noise and vibration. Energy lost to noise and vibration cannot be recovered.

By providing a straight, smooth flow path, the WELKER JET Control Valve operates with greatly reduced turbulence. Less energy is lost to noise and vibration. The result is a quiet control valve with high recovery characteristics.

The advantages of the high recovery characteristics are illus trated by comparing the WELKER JET Control Valve with a conventional design.


As shown in the graph above, maximum capacity for both valves is equal when the pressure drop is high. As the outlet pressure increase the Welker JET Control Valve continues to provide maximum capacity long after the capacity of the conventional valve begins to decrease.
Copyright 2007 Welker Engineering Company Pte Ltd.